Computer-Aided Engineering (CAE)

We have expertise in in-depth theoretical analysis to evaluate casting quality in advance. We provide detailed casting simulations using leading CAE software, including MAGMA, ADSTEFAN, CAST-DESIGNER, and ANSYS. These simulations accurately predict casting behavior and reduce mold trial iterations.

Mold assembly

Our assembly process is paperless, using tablets for drawings and models. A custom-developed application manages feedback, photographs, and checklists, ensuring high quality for completed molds. We also use a flow cooling checker to adjust water temperature, along with a thermoscanner to monitor mold temperature.

Mold design

In the mold design process, we can design molds to meet customer requirements and part data using both 2D and 3D design systems tailored to customer needs. We also provide design know-how solutions to extend mold life and improve part quality.

CAM software

We use leading CAM software, ideal for machining complex shapes with high accuracy and efficiency. Our detection system reduces production errors, supports full automation, speeds up and reduces setup time, and consistently produces high-quality surface results.

Mold manufacturing process

We have state-of-the-art machinery to support high-precision mold production and the latest tooling technologies, such as carbide drills, to improve efficiency and speed up processing. We also utilize high-speed and 5-axis machines to reduce production time. In addition, we design custom jigs for workpiece setup within the machines, ensuring accurate and time-saving operations. The result is superior quality, faster machining, and minimal setup time.

Quality Assurance (QA,QC)

Mold Quality Assurance We use automated measurement processes with a Coordinate Measuring Machine (CMM). Complex shapes are also verified using a laser scanner (SCAN), ensuring accurate and reliable results.

Aluminum Part Warranty Inspection We inspect molded parts to ensure accuracy and customer satisfaction.